MIG MAG SYNCHROFEED
SYNCHROFEED
Synchro Feed Evolution - Ultra Low Spatter Robotic Welding
Synchro Feed Evolution is a breakthrough robotic MIG MAG welding technology developed by OTC DAIHEN, the world leader in arc welding. By combining a revolutionary wire retraction system in the torch with a high-speed processor in the power source, it delivers ultra-low spatter welds with a stable arc and unmatched consistency.
Key Benefits
- Ultra low spatter weld, no grinding required
- Reduced part setup time and fixtures
- Minimized manual handling time
- Replace manual TIG welding
- Long term cost savings from higher productivity and lower labor costs
Synchro Feed Evolution enables manufacturers to replace manual TIG welding with a much faster robotic MIG process – without compromising weld aesthetics or quality.
- Enhanced Efficiency – shorter cycle times and faster project completion
- Skilled Labor Savings – reduced dependence on highly skilled TIG welders
- Consistency – no variability from human factors
- Cost Competitiveness – improved output with lower production costs
Advanced Operating Modes
Synchro Feed Evolution goes beyond typical MIG technology with advanced modes:
Push arc mode – creates weld beads 30–40% wider and flatter, ideal for parts with gaps, poor fit, or deviations
Synchrofeed pulse mode – produces rippled wave welds, perfect for aluminum and thin materials, with precision pulsing between ultra-low spatter and spray transfer.
Versatility Across Materials
Unlike traditional MIG welding, which struggles with certain materials, Synchro Feed Evolution overcomes these challenges:
- Reduces blow holes when welding zinc-plated steel
- Prevents burn-through in aluminum
- Minimizes pitting and defects in sensitive materials
With OTC ADVANCED, OTC DAIHEN EUROPE GmbH offers a powerful CAD-based offline programming solution specifically designed for the programming and simulation of robotic systems. Unlike traditional teach-online programming, OTC ADVANCED enables comprehensive reachability and feasibility studies to efficiently optimize robot layouts and ensure the best possible performance in any production environment.
The software features a user-friendly interface, allowing users without extensive programming knowledge to quickly and accurately create and test robot programs before seamlessly integrating them into the production line.
A key highlight is the fixture builder, which enables easy and flexible design of welding fixtures, significantly improving precision and reliability in production workflows. Additionally, the automatic optimization of welding parameters ensures that programs run flawlessly and efficiently at all times.
Simple connection and configuration
Reduced maintence
A True Game Changer
OTC DAIHEN’s Synchro Feed Evolution has redefined robotic MIG welding by combining TIG-level precision with MIG-level speed and efficiency.
The result
Higher productivity, superior weld quality, and a proven solution for the most demanding applications.
👉 Synchro Feed Evolution – the most advanced robotic wire feeder and heat input system in the industry.
Whether you’re a technology enthusiast, a business owner seeking automation
solutions, or simply intrigued by the incredible possibilities of robotics, our
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