- Applicable to all workpieces with a medium material thickness or thicker.
- Maximum search speed of 360 cm/min.
- Value-priced touch position sensor.
- Excellent touch- sensing choice for workpieces whose surfaces contain rust non-conductive scale.
- Built-in controller eliminates additional mounting consideration.
- High voltage type touch sensors are also available.
SENSORS, CAMERAS
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TOUCH SENSOR FD-WD
Workpiece position detection sensor
Overview
Specifications
Features
Documents and media
Overview
Specifications
- Workpiece position sensing: O (5 seconds detection rate per location (requires straight section without bending))
- Welding line copy: /
- Weld joint profile detection: /
- Supported sensor combinations: This sensor can be used together with an arc sensor or TIG arc sensor
- Suitable workpieces: Plate thickness 3.2 mm and greather
- Workpiece material: Energizes entire workpiece, including surface
Features
Documents and media
Workpiece position detection sensor by touching the welding wire.
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ARC SENSOR FD-AR
Tracking sensor for CO₂/MAG welding
Overview
Specifications
Features
Documents and media
Overview
Automatic seam tracking by weaving.
- Weld tracking correction works on curved seams and in cases where heat distortion is dynamically moving the weld seam.
- Applicable to workpieces with medium thickness or greater.
- Eliminates issues with workpiece interference and service access that result from mounting of peripheral equipment around the welding torch.
- Easy to use from the viewpoints of interference of workpieces and maintenance.
- Can´t be used for tracking on aluminum.
Specifications
- Workpiece position sensing: /
- Welding line copy: O
- Weld joint profile detection:/
- Supported sensor combinations: Usable in combination with a touch or laser sensor
- Suitable workpieces: Plate thickness 3.2 mm and greater
- Workpiece material: Iron and stainless steel
Features
Documents and media
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LASER SENSOR FD-QD
High accuracy workpiece position detection with laser precision
Overview
Specifications
Features
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Overview
- Faster and more accurate than touch sensor.
- Allows high accuracy detection for a wide spectrum of applications from thing plate to medium thickness plate.
- Can be used for applications other than welding.
- Allows users to visually confirm the recognition result while using a teach pendent.
- Enables automatic change of the welding condition based on the recognition result.
- Allows recognition of various welding joints with easy operation.
Specifications
- Workpiece position sensing: O (1.5 s is the 2-way displacement detection rate for 1 position).
- Welding line copy: /
- Weld joint profile detection: O
- Supported sensor combinations: Usable in combination with a touch sensor, Arc or TIG arc sensor with search speeds of 100cm or less.
- Suitable workpieces: Plate thickness 1.0mm and greater
- Workpiece material: Nonmetals are acceptable, but the surface can´t be glossy.
Features
Documents and media
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LASER TRACKING SENSOR FD-QTS
Automatically adjusts the torch position during welding
Overview
Specifications
Features
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Overview
Compact, wider field of view
Improved welding quality
- During welding, torch position, angle and welding conditions can be adjusted automatically based on the detected welding position and gap, to prevent faulty welding.
Ultra-high speed tracking
- Tracking speed up to 1000cm/min!
- It can be used for tracking high-speed welding such as laser hybrid welding.
Easy teaching
- All operations can be performed from a teaching pendant. A PC is not required.
Specifications
- Robots can be combined: FD-V8/V8L/V25/A20/B6/B6L/H5/V6S/V6LS
- Controllers can be combined: FD19
- Number of available combinations: 1 set of this sensor per a robot, and 2 sets of this sensor per robot controller
- Applicable torch: RT3500H, RT5000H, RZ3510H, RTW5000H, RZW5000H
- Laser light source: Red visible laser diode / Class 3B Laser Product
- Outside dimension(W×D×H): 115×41×69 mm (Excluding the protrusion)
- Weight: About 0.5 kg
- Cooling method: Forced-air cooling with dry air (optional water-cooling block available)
- Maximum tracking speed: 1000 cm/min
- Tracking accuracy: ±0.4mm
Features
Documents and media
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2D VISION SENSOR FUNCTION
Easy connection with vision sensor, easy setting
Overview
Specifications
Features
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Overview
Plug- and- play connection for simple installation.
Simple to connect
- Simplified integration via plug-and-play functionality.
Simple teaching
- Teaching new applications is simplified via dedicated commands.
Built for shop floor applications
- Variety of camera-mounting options supporting a variety of guidance requirements.
Specifications
- Compatible models: Almega All Friendly Series models
- Number of units that can be combined: Each robot controller supports 4 cameras via 1 controller
Features
Documents and media
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PREVIEW Camera
Mobile welding cell for the craft busniess
Overview
Specifications
Features
Documents and media
Overview
Metalworking companies are increasingly looking for practical solutions on how to quickly and easily carry out welding tasks. For small quantities, however, automation systems for welding have so far been difficult to implement, from an economical point of view. At the same time, it is becoming increasingly difficult to find qualified welders for manual processing.
EASY ARC: Mobile welding cell for the craft business
Specifications
OTC DAIHEN EUROPE has developed EASY ARC, a new mobile welding robot system for workshop operation, which meets the economic and pragmatic requirements. EASY ARC includes a compact welding robot with intuitive OTC Easy-Teach control, which offers the operator with the perfect weld seam, thanks to the integrated expert system and manufacturer’s own 400A MIG / MAG power source inverter.
The robot is mounted on a welding table that is prepared for holding standard clamping elements and equipped with rollers. The simple conversion of the system thus ensures appropriate flexibility in production.
The robot’s workspace is secured with electronic area monitoring. An additional lightweight housing provides the necessary safety-related glare and access protection. This combination entitles OTC DAIHEN to the CE certification for the entire system.
In order to change the clamping elements and to program the welding tasks, the containment component can be swung open, thereby allowing free access to the component and clamping elements.
During the placement / assembly phase, the operator can use the electrically monitored front door to remove welded parts and insert new parts. During production, the containment component is closed. The welding process can be observed through transparent glare shield windows.
The functions that are essential for a welding robot, such as commuting, automatic parameter suggestion function, 3-D copying function, menu-guided program check in forward and backward steps and much more, are also integrated in the basic version and can easily be activated via the touchscreen of the handheld device.
Optionally, Easy ARC can be equipped with a fully integrated horizontal positioner (up to a 250 kg payload) to allow the component to rotate even during welding. In addition, versions for TIG welding with and without cold wire are equally available.
Features
Documents and media
PDFs:
Broschure Easy Arc
So entstehen dauerhafte Verbindungen Mit OTC Schweißrobotern, Handling Technolo
Broschure Easy Arc English
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